Arabian Rig Manufacturing Factory by DTC
On November 4, 2019, DTC Management and Mr. Omar Khalil from Arnaout Contracting Co signed a contract to provide flooring services for the Arabian Rig Manufacturing Factory located in Ras El Kheer. The project, covering an area of 130,000 square meters, was both interesting and challenging for our team. This effort aligned with Vision 2030 for KSA, representing our contribution to the economic development and local prosperity of the Kingdom. Our dedicated team worked tirelessly to complete the project by October 1, 2021.
Slab-on-Ground Flooring
Upon signing the project, we opted for slab-on-ground flooring due to its capacity to withstand heavy loads and its aesthetic appeal. We deployed our state-of-the-art machinery to the Ras El Kheer facility, leveraging the expertise of our technicians, workers, and engineers to lay the flooring throughout the facility. Below are the steps we followed to ensure a high-quality flooring installation:
Soil Preparation
To lay the concrete slab on the ground, it is crucial to treat the soil underneath. The soil must offer robust support to the concrete slab, as the slab’s strength depends on the soil’s stability. Our team performed extensive proof rolling after rough grading to prepare the soil for the concrete slab installation.
Grounding of Concrete Slab
We manufactured a concrete mix with added reinforcement, spreading it over a thin layer of granular structures above the treated soil. Once the concrete mix was poured, it was leveled using machines and left to dry.
Adequate Reinforcement
To prevent cracks due to shrinkage and temperature changes, we incorporated steel fibers into the concrete mix. These fibers were tied together to prevent movement within the slab, reinforcing the concrete’s strength and preventing surface damage.
Post-Tension Reinforcement
We applied high compressive stress to the floor using high-strength steel tendons. This post-tension stress helps balance out undesirable stress after the slab is placed, reducing the likelihood of cracks.
Moisture Absorbent Treatment
To prevent moisture penetration, we applied an impermeable floor coating over the slab. This treatment acts as a protective mechanism against moisture, ensuring the longevity of the flooring.
Application of Hot Melt Marking Paint
After the concrete slabs were installed, we applied hot melt marking paint, providing several benefits:
- It covered the raw appearance of the concrete slab, creating a colorful and pleasant environment.
- It enhanced the aesthetic appeal of the floor.
- Different colors were used to divide various work sections and movement paths, aiding in visual distinction and organization within the facility.
Conclusion
The Arabian Rig Manufacturing Factory flooring project stands as a testament to DTC’s commitment to quality and innovation. Through meticulous planning and execution, we delivered a robust and visually appealing flooring solution that meets the high standards of the industrial sector. This project not only supports the operational needs of the factory but also contributes to the broader goals of Vision 2030 for KSA.
